As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.
We help OEMs and design engineers bring advanced surgical tools to market by enabling ultra-tight tolerances, integration of dissimilar materials, and subassembly simplification—key requirements for components that must perform reliably in high-precision, sterilizable, and reprocessable environments.
Integrated Manufacturing
PDC offers vertically integrated secondary operations that eliminate handoffs and streamline manufacturing workflows—from design through production.
- Design for Manufacturability (DFM) Support
- Ultrasonic and Laser Welding
- Laser Marking
- Cleanroom Molding and Assembly
- Multi-Component Assembly
- Inline and Post-Mold Quality Inspection
These capabilities help customers reduce lead times, simplify supply chains, and accelerate regulatory timelines, all while maintaining tight control over quality and compliance.
Why Choose PDC?
- RAS-specialized micro molding expertise—From end effectors to optical housings, we understand the unique demands of robotic surgical tools.
- Proven performance with high performance thermoplastics, including PEEK, PSU, COP, and LCP.
- Insert and over molding capabilities for metal shafts, connectors, and energy-delivery components.
- In-house tool design and DFM collaboration to reduce iterations and accelerate development.
- ISO 13485-certified quality systems with full traceability and process control.
- Scalable production from early prototyping to millions of commercial units.
Precision Components for Robotic Assisted Surgical Systems
PDC supports surgical robotics OEMs and contract developers with components designed for precision, reliability, and sterilization compatibility. Key applications include:
- Surgical instrument housings and end effectors
- Insulative polymer components for energy delivery tools
- Over-molded strain reliefs and connector housings
- Micro gears, pivots, and implantable clips
- Custom sensor enclosures and micro-optical structures
- Miniature valves, seals, and fluidic components
These capabilities help customers reduce lead times, simplify supply chains, and accelerate regulatory timelines, all while maintaining tight control over quality and compliance.
Accelerate Your RAS Innovation
Whether you're developing a next-generation articulation platform, robotic catheter components, or refining microfluidic control in a robotic system, PDC combines technical expertise with agile execution to help you bring innovative surgical tools to life.
Schedule a meeting with our engineering team to learn how our micro molding capabilities can enhance the performance and manufacturability of your robotic assisted surgical components.
As an established precision micro molding contract manufacturer, we have key relationships with suppliers and compounders along with an inventory of many materials that will enable rapid prototyping for development-stage programs. To begin collaborating with our precision molding technical experts, complete the form below and upload your product specifications or models.
Micro Molding Solutions For Your Industry
Within the medical sector, micro molding has applications across both the medical device and life sciences markets. Learn more about the industries PDC proudly serves.
PDC's experience with COP/COC thermoplastics while micro molding, combined with core insert molding competency, supports flowcell technology used in next-generation sequencing, which was previously only served by glass lithography.
In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. Explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.
We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.
As a leading precision injection molding company dedicated to driving innovation in the proteomics and genomics sector, we are pleased to share our expertise and commitment to supporting advancements in Digital PCR (dPCR) and Droplet Digital PCR (ddPCR). At PDC, we recognize the critical role that precision engineering plays in pushing the boundaries of scientific discovery, and we are excited to be at the forefront of this transformative journey.
As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.
At PDC, we’re committed to driving advancements in precision injection molding to meet the evolving needs of the vascular surgery market. We're empowering medical professionals with cutting-edge devices that improve patient care and outcomes by harnessing the power of radiopaque inserts and polymers and adhering to stringent quality standards.
PDC's experience with COP/COC thermoplastics while micro molding, combined with core insert molding competency, supports flowcell technology used in next-generation sequencing, which was previously only served by glass lithography.
In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. In this post, we’ll explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.
We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.
As a leading precision injection molding company dedicated to driving innovation in the proteomics and genomics sector, we are pleased to share our expertise and commitment to supporting advancements in Digital PCR (dPCR) and Droplet Digital PCR (ddPCR). At PDC, we recognize the critical role that precision engineering plays in pushing the boundaries of scientific discovery, and we are excited to be at the forefront of this transformative journey.
As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.
At PDC, we’re committed to driving advancements in precision injection molding to meet the evolving needs of the vascular surgery market. We're empowering medical professionals with cutting-edge devices that improve patient care and outcomes by harnessing the power of radiopaque inserts and polymers and adhering to stringent quality standards.
