Our Capabilities
PDC supports pharmaceutical and combination product manufacturers with precision injection molding solutions tailored to the complex requirements of modern drug delivery systems. From integrated needle systems to high-volume delivery platforms, we help bring innovative, patient-centric designs to market with reliability and scale.
PDC specializes in precision injection molding of high-performance thermoplastics, including Cyclic Olefin Polymer (COP), a preferred material for drug contact and containment due to its low extractables/leachables, dimensional stability, and glass-like clarity.
We use state-of-the-art micro injection molding technology to produce components with tight tolerances and exceptional accuracy. Our vertically integrated tool room, equipped with advanced CNC Mills, EDM machines, and grinders, allows us to maintain meticulous control over the manufacturing process, from initial design to final production.
This integration ensures rapid turnaround times, high precision, and consistent quality in every part we produce.
Key Components for Drug Delivery Devices
Precision micro injection molding is pivotal in manufacturing the critical components of drug delivery systems. Here are some of the components we specialize in:
- Cannula Assemblies
- Connector Interfaces
- Containers and Syringes
- Dispensing Nozzles
- Dosage Control Mechanisms
- Drive Unit Assemblies
- Fluid Path Assemblies
- Housing and Enclosures
- Luer Locks
- Needle-Free Injectors
- Needle Hubs and Covers
- Plunger Tips
- Reservoir Components
- Safety Mechanisms
- Seals and Gaskets
- Spring Retainers
- Tamper Evident Caps
- Valve Components
Why Choose Us?
With in-house tooling, cleanroom molding, and technical material expertise, PDC supports drug delivery programs from early-stage prototyping through full-scale commercial production. Our team collaborates closely with pharmaceutical partners to ensure device performance, tight dimensional tolerances, and long-term stability, essential for maintaining drug integrity and supporting combination product approvals.
Whether your program involves autoinjectors, wearable injectors, or multidose delivery systems, PDC delivers the consistency, quality, and technical support needed to scale with confidence.
Streamline Production and Enhance the Functionality
In addition to our molding capabilities, we offer a range of value-added services that streamline production and enhance the functionality of your drug delivery devices:
- Ultrasonic and Laser Welding
- Pressure Sensitive Adhesives
- Laser Etching
- Multi-step and Multi-mode Assembly
- Needle Staking
- Packaging for Fill Finish
Our integrated value-add approach provides the flexibility to scale operations while maintaining control over lead times and ensuring high-quality outcomes.
Upload your specifications and product models in the form below to start collaborating with an experienced micro molding engineering team.
