Enhancing Micro Molding with Value-Added Processes
To complement our precision micro molding capabilities, we offer various value-added processes that enhance the assembly and packaging of your components, ensuring they meet the highest standards of quality and functionality.
By limiting the overall number of suppliers in our customers' supply chain, this value-add approach streamlines production, reduces time to market, and provides the flexibility to scale operations while controlling lead times.
Versatile Marking Methods to Meet Your Needs: Pad Printing, Laser Marking, and Etching for Precision Molded Components and Assemblies
Pad Printing
Pad printing is an incredibly versatile marking solution that allows our precision injection molding services to offer detailed, high-quality printing on virtually any shape or surface. Ideal for complex medical devices, this technique ensures long-lasting, durable marks perfect for high-use items.
With our advanced color-matching capabilities, we can achieve precise branding and informational markings that meet our customer’s stringent requirements, ensuring clarity and compliance.
Laser Marking & Etching
Laser marking is essential for customers due to its precision, permanence, and speed. Our advanced laser marking technology delivers high-resolution, wear-resistant markings, ensuring traceability and compliance with medical regulations.
This non-contact method maintains the integrity of delicate components and provides an eco-friendly alternative to traditional methods. Laser etching allows for tracking specific product or manufacturing details directly on the part. Easily configurable, laser marking enables unique identifiers to be marked without complex reprogramming or retooling.
Labeling and Packaging
Our state-of-the-art labeling process ensures every product meets the stringent standards of our customers. PDC offers customizable labeling solutions that comply with global regulatory requirements.
Understanding the critical role of durability in medical environments, our labels are designed to withstand the rigors of storage, handling, and usage, ensuring that crucial information remains legible throughout the product's lifecycle.
Our advanced printing technology achieves unparalleled precision in every detail, from the smallest fonts to the most intricate graphics, enhancing both the functionality and the aesthetic appeal of your products.
Our packaging solutions prioritize the protection and sterility of your products. We employ cutting-edge techniques to ensure that components and products are securely housed from production through to end-user delivery.
We offer various packaging options, including tamper-evident features tailored to meet the specific needs of our customers and their markets.
Post-Mold Annealing
Annealing plastic parts after molding is a value-add process that removes molded-in stresses that are a natural part of injection molding. The annealing process involves heating parts to a specified temperature and duration and cooling them back to ambient temperature.
By utilizing specially designed fixturing and an oven with process control, critical dimensions can be maintained or even adjusted during the annealing process. Annealing is a popular choice where post-mold shrinkage characteristics are not fully characterized or known until initial sampling.
Precision Surface Finish Treatments
Corona Treatment
Corona treatment is an invaluable process in precision injection molding. A high-voltage, high-frequency electrical discharge alters and reduces the surface energy of the polymer substrate. By applying a high-voltage, high-frequency electrical discharge, it effectively alters the surface energy of polymer-based substrates.
This enhancement in surface wettability ensures superior bonding and coating quality, enabling the production of products with increased reliability and durability.
Plasma Treatment
Plasma treatment stands at the forefront of surface modification technologies, offering unmatched precision and versatility. This environmentally friendly process cleans, activates, and etches surfaces at the molecular level without compromising the bulk properties of the material.
Plasma treatment means achieving optimal surface conditions for bonding, printing, and coating applications, significantly improving product performance and longevity.
Commitment to Excellence
At PDC, we are dedicated to providing value-added processes for our customers. Our comprehensive approach ensures that products meet customer specifications and industry standards. Our commitment to exceptional confidence and reliability supports our customers’ success in their respective markets.
Get in Touch
PDC is a market leader in precision injection molding and value-added assembly, partnering with OEMs and Contract Manufacturers worldwide to deliver innovative micro-molded solutions to various medical device, diagnostics, and biotechnology markets. Share your specifications using the form below, and our team will be in touch to discuss your project.
Micro Molding Solutions For Your Industry
Within the medical sector, micro molding has applications across both the medical device and life sciences markets. Learn more about the industries PDC proudly serves.
Leveraging deep expertise in COP/COC thermoplastics and advanced micro molding, PDC's core insert molding capabilities enable the reliable production of next-generation NGS flowcells. This plastic solution offers a high-precision alternative to traditional glass lithography, opening new avenues for volume and cost efficiency in genomic sequencing.
In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. Explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.
We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.
As a leader in precision injection molding for proteomics and genomics, PDC is committed to advancing Digital PCR () and Droplet Digital PCR (). We understand that scientific discovery hinges on engineering precision. Our focus is delivering the high-tolerance components required to push the performance boundaries of technology.
As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.
PDC delivers next-generation vascular surgery devices through expert precision molding. By mastering the integration of radiopaque polymers and inserts, we equip medical professionals with cutting-edge tools. Our commitment to stringent quality standards directly translates to improved procedural visibility, better patient outcomes, and higher device reliability.
PDC's experience with COP/COC thermoplastics while micro molding, combined with core insert molding competency, supports flowcell technology used in next-generation sequencing, which was previously only served by glass lithography.
In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. In this post, we’ll explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.
We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.
As a leading precision injection molding company dedicated to driving innovation in the proteomics and genomics sector, we are pleased to share our expertise and commitment to supporting advancements in Digital PCR (dPCR) and Droplet Digital PCR (ddPCR). At PDC, we recognize the critical role that precision engineering plays in pushing the boundaries of scientific discovery, and we are excited to be at the forefront of this transformative journey.
As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.
At PDC, we’re committed to driving advancements in precision injection molding to meet the evolving needs of the vascular surgery market. We're empowering medical professionals with cutting-edge devices that improve patient care and outcomes by harnessing the power of radiopaque inserts and polymers and adhering to stringent quality standards.
Contact us today to learn how our value-added processes can support your next project and drive your success.