Passionate about Miniaturization

PDC is a USA based market leader in precision injection molding and value-added assembly, partnering with OEMs and contract manufacturers worldwide to deliver molded and micro-molded solutions for medical devices, diagnostics, and biotechnology applications. Our vertically integrated facility specializes in in-house tool design and mold fabrication for injection molding high-performance thermoplastics, including PEEK, Cyclic Olefin Copolymer (COC), Cyclic Olefin Polymer (COP), and PEBA. We also can customize material blends with colorants and functional additives.

Achieve Your End Product's desired level of precision and functionality

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Why Choose PDC?

Complex Material Expertise

Complex Material Expertise

We offer expertise with complex materials like COP, COC, Peek, Peba, Polycarbonate, PMMA, and Polystyrene.

Quicker Decisions

Quicker Decisions

PDC's strategy allows us to offer our customers quicker decision-making and flexibility.

In-House Tooling & Design

In-House Tooling & Design

We develop, manufacture and maintain our tooling, which gives us more control over iterations & scheduling.

Exclusive Cleanroom Production

Exclusive Cleanroom Production

All production is performed in an ISO 8 Cleanroom with state-of-the-art automated equipment.

Get in Touch

PDC is a market leader in precision injection molding and value-added assembly, partnering with OEMs and Contract Manufacturers worldwide to deliver innovative micro-molded solutions to various medical device, diagnostics, and biotechnology markets. Share your specifications using the form below, and our team will be in touch to discuss your project.

ISO 13485

    We Offer Solutions For Your Industry

    Within the medical sector, our capabilities support a range of segments within the industry.

    Cardiovascular icon
    DIAGNOSTICS

    Microfluidic chip

    Leveraging deep expertise in COP/COC thermoplastics and advanced micro molding, PDC's core insert molding capabilities enable the reliable production of next-generation NGS flowcells. This plastic solution offers a high-precision alternative to traditional glass lithography, opening new avenues for volume and cost efficiency in genomic sequencing.

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    DRUG DELIVERY

    woman operating smartwatch

    In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. Explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.

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    ORTHOPEDIC SPORTS MEDICINE

    Xray illustration of leg bones

    We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.

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    PROTEOMICS AND GENOMICS

    Microfluidic chip

    As a leader in precision injection molding for proteomics and genomics, PDC is committed to advancing Digital PCR () and Droplet Digital PCR (). We understand that scientific discovery hinges on engineering precision. Our focus is delivering the high-tolerance components required to push the performance boundaries of technology.

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    ROBOTIC ASSISTED SURGERY (RAS)

    AI xray of bladder cancer in a woman

    As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.

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    VASCULAR SURGERY

    Vascular surgery graphic

    PDC delivers next-generation vascular surgery devices through expert precision molding. By mastering the integration of radiopaque polymers and inserts, we equip medical professionals with cutting-edge tools. Our commitment to stringent quality standards directly translates to improved procedural visibility, better patient outcomes, and higher device reliability.

    Cardiovascular icon
    DIAGNOSTICS

    Microfluidic chip

    PDC's experience with COP/COC thermoplastics while micro molding, combined with core insert molding competency, supports flowcell technology used in next-generation sequencing, which was previously only served by glass lithography.

    drug delivery icon
    DRUG DELIVERY

    woman operating smartwatch

    In drug delivery, precision is paramount to ensuring patients receive the proper medication in the correct dosage at the right time. Micro injection molded components have emerged as essential tools in achieving this level of accuracy and control. In this post, we’ll explore various applications in drug delivery where these tiny yet powerful components are making a substantial impact.

    advanced surgical icon
    ORTHOPEDIC SPORTS MEDICINE

    Xray illustration of leg bones

    We’re committed to leveraging our expertise in precision injection molding and PEEK material to drive innovation in orthopedic sports medicine. By partnering with leading medical device companies and orthopedic surgeons, we strive to deliver advanced solutions that improve patient outcomes and quality of life.

    ophthalmology icon
    PROTEOMICS AND GENOMICS

    Microfluidic chip

    As a leading precision injection molding company dedicated to driving innovation in the proteomics and genomics sector, we are pleased to share our expertise and commitment to supporting advancements in Digital PCR (dPCR) and Droplet Digital PCR (ddPCR). At PDC, we recognize the critical role that precision engineering plays in pushing the boundaries of scientific discovery, and we are excited to be at the forefront of this transformative journey.

    orthopedics icon
    ROBOTIC ASSISTED SURGERY

    AI xray of bladder cancer in a woman

    As robotic assisted surgery (RAS) systems evolve to deliver enhanced precision, dexterity, and control, the demand for miniaturized, high-performance polymer components continues to grow. PDC is a trusted manufacturing partner specializing in precision micro injection molding, insert molding, and over-molding for the next generation of robotic surgical platforms.

    point of care icon
    VASCULAR SURGERY

    Vascular surgery graphic

    At PDC, we’re committed to driving advancements in precision injection molding to meet the evolving needs of the vascular surgery market. We're empowering medical professionals with cutting-edge devices that improve patient care and outcomes by harnessing the power of radiopaque inserts and polymers and adhering to stringent quality standards.

    We're Here for You, From Start to Finish

    Our success is rooted in expertise in micro tooling, precision micro molding, and over-molding sub-assemblies. We excel in working with high-heat engineered resins, offering customization with various additives and colors. Our integrated model, covering ideation to in-house tooling and molding, reduces risk and accelerates speed to market. We can service 10 parts to 10 million parts.

    1 Initial Contact

    When you contact us with your project needs, our experts will touch base with you quickly.

    2 Discovery

    We'll then take the opportunity to learn more about your product requirements.

    3 Design for Manufacture

    We will follow the DFM principles to manufacture a product that meets your performance and quality standards.

    4 Prototype

    A preliminary model of your component & leveraging our in-house tool design.

    5 Build & Develop

    In this phase, any changes or updates to your prototype will be integrated into the final tooling and production.

    6 Commercialization

    In our advanced manufacturing facility, we will produce the component to the quantity you require.

    facility

    Our Facility

    PDC boasts a 20,000-square-foot integrated tooling and manufacturing facility dedicated to healthcare and life sciences. Our facility is process-focused for ease of internal communication, efficient operations, and material flow. We are an exclusively cleanroom production and assembly facility featuring first-rate equipment for greater control over quality and lead times. We are proudly certified to the latest ISO 13485:2016 standard. As a professional and experienced molding company, we are a competent and trustworthy partner, whether you’re a startup company or blue-chip manufacturer.

    As pioneers in breakthrough technologies, PDC proudly manufactures components & products for the medical device and life sciences industries that consistently meet exceedingly high requirements.