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- Polymer Selection
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Electrical Discharge Machining (EDM) vs. High-Speed Milling for Injection Mold Tools
Injection mold tools are crucial for manufacturing plastic parts, and achieving precision and efficiency in their production is vital for successful molding. Two common methods for making these tools are Electrical Discharge Machining (EDM) and High-Speed Milling. Understanding the differences between these methods and knowing when to use each one...
Exploring Rapid Prototyping Methods for Injection Mold Tools
Rapid prototyping has revolutionized the manufacturing industry by enabling faster iteration and validation of designs. Advanced methods have emerged to streamline the prototyping process for injection mold tools, which are essential for mass-producing plastic components. These methods not only reduce time-to-market but also enhance the precision and quality of the...
Implant Grade vs. Non-Implant Grade Plastic Materials: Ensuring Safety and Effectiveness in Medical Devices
Plastic materials are widely used in various industries, including the medical field, to manufacture implants and other medical devices. When choosing the right plastic material for medical implants, one key consideration is whether the material is categorized as implant-grade or non-implant-grade. In this technical post, we explore the crucial differences...
Future Trends: Innovations in Micro Injection Molding Polymers
In this technical post, PDC discusses the ever-evolving landscape of micro injection molding and identifies how polymers stand at the forefront of innovation, driving advancements in medical device manufacturing and life science applications. Introduction: Micro injection molding has long been recognized for its precision and versatility in producing intricate components...
Case Studies: Successful Applications of Micro Injection Molding Polymers
In medical device manufacturing, the choice of polymers used in micro injection molding plays a pivotal role in shaping device performance, durability, and patient outcomes. In this post, PDC explores real-world case studies demonstrating the successful applications of key polymers in micro injection molding, showcasing their impact on improving patient...
Over Molding: Improving Comfort and Ergonomics
Over molding, a technique that involves molding one material over another to create a single, integrated part, plays a pivotal role in enhancing user experience and device functionality to achieve optimal comfort and ergonomic design. In this technical post, PDC explores how over molding contributes to improved comfort and ergonomics...
Markets
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- Diagnostics
- Drug Delivery
- Orthopedic Sports Medicine
- Proteomics & Genomics
- Urology & Women's Health
- Vascular Surgery
Precision Injection Molding for Superior Optical Clarity in Diagnostics: Meeting the Growing Demands
In the rapidly evolving field of diagnostics, the demand for products with high optical clarity has never been greater. Optical clarity, in this context, refers to the ability of a material to transmit light with minimal distortion, haze, or color shift. Optical clarity can only be achieved when the refractive...
Developing Novel Primary Containment in Drug Delivery: Precision Injection Molding Solutions
In the dynamic field of drug delivery, the concept of novel primary containment is gaining significant traction. Novel primary containment refers to advanced packaging solutions designed to securely hold and deliver pharmaceutical compounds, particularly those that are sensitive or require precise dosing. Novel containment systems are crucial in the development...
How to Successfully Integrate Radiopaque Inserts into Molded Components in Urology and Women’s Health
In urology and women's health, the demand for medical devices with radiopaque insert molded components is rising. Radiopaque inserts are materials integrated into medical devices to enhance their visibility under imaging techniques such as X-ray, fluoroscopy, and computed tomography (CT). These inserts are critical for ensuring precise placement, monitoring, and...
How to Achieve High-Feature Density: Precision Injection Molding for Proteomics and Genomics
The fields of proteomics and genomics are rapidly evolving, driven by groundbreaking technologies and methodologies such as digital PCR (dPCR), droplet digital PCR (ddPCR), next-generation sequencing (NGS), and micro physiological systems. These advancements demand increasingly sophisticated and high-feature density products, pushing the boundaries of precision injection molding to support highly...
Precision Injection Molding Innovations in Vascular Surgery: Radiopaque Inserts and Polymer Applications
At PDC, we're dedicated to pushing the boundaries of precision injection molding to drive innovation in the medical field, particularly within the vascular surgery market segment. With a focus on radiopaque inserts and polymers, we're revolutionizing the design and production of critical medical devices. Here's a closer look at the...
Advancing Precision in Orthopedic Sports Medicine: PDC’s Expertise in PEEK Injection Molding
At PDC, we're passionate about pushing the boundaries of precision manufacturing to enhance patient outcomes in orthopedic sports medicine. With our specialization in precision injection molding, particularly using PEEK material, we're proud to support the development of innovative solutions for ligament and tendon attachment. In this post, we'll explore several...
